Steel production is a fundamental pillar of the industrial and construction sectors. However, due to high energy consumption, carbon emissions, and raw material usage, the industry is constantly seeking new solutions for environmental sustainability. Traditional zinc coatings provide corrosion protection for steel, but in the long run, they fall short in terms of durability and environmental impact. This is where Zinc-Magnesium (ZM) coatings come into play, ushering in a new era in steel production by offering both an eco-friendly and highly durable alternative.
The advantages of ZM coatings for steel
Zinc coatings are one of the most widely used methods for protecting steel surfaces against corrosion. However, over time, these coatings degrade, leaving steel vulnerable to rust and deterioration. ZM coatings, enriched with magnesium and aluminum, create a stronger protective layer on the steel surface, significantly enhancing its resistance to external factors.
Compared to traditional zinc coatings, ZM coatings provide the same level of protection with a thinner layer, reducing zinc consumption and conserving natural resources. Additionally, the steel surface becomes harder and more resistant to impacts, making it ideal for long-lasting applications in the industrial and construction sectors. Zinc-Magnesium coatings, commonly known as Magnelis, have demonstrated superior rust-proofing performance, especially in environments exposed to high humidity and industrial pollutants
Corrosion prevention is one of the most critical factors affecting the longevity of steel. The longer steel products last, the less frequent maintenance they require, leading to significant cost savings over time. The durability of ZM coatings helps steel remain rust-free for years, reducing overall steel consumption and providing both economic and environmental benefits. This advanced anti-corrosion coating technology enhances the steel’s resistance to harsh weather conditions, chemical exposure, and mechanical stress, significantly extending its service life.
Lower carbon emissions and sustainable production
Steelmaking is one of the most energy-consuming industries worldwide, with steel products estimated to be responsible for 11% of all CO2 emissions, according to Carbon Brief. ZM coatings reduce the carbon footprint by requiring less raw material than traditional coating methods.
Reducing zinc consumption during the production process also lowers energy use. Since zinc production requires high temperatures and energy-intensive processes, using ZM coatings decreases overall energy demand, minimizing environmental impact.
Superior protection in harsh conditions
ZM coatings provide exceptional protection for structures exposed to extreme weather conditions. Coastal buildings, industrial zones, and areas with high humidity require robust corrosion resistance. While traditional zinc coatings gradually wear away under these conditions, ZM coatings maintain their durability for more than 50 years.
Steel used in industrial plants, agricultural machinery, and infrastructure projects is often exposed to chemicals, heavy rainfall, and temperature fluctuations. ZM coatings enhance steel’s resilience in these harsh conditions, reducing maintenance needs and lowering long-term operational costs for businesses. With its innovative rust prevention properties, ZM coatings ensure that steel remains intact even in the most challenging environments, significantly reducing maintenance requirements.
Stronger and more sustainable steel solutions with Eurotray
As a company that prioritizes quality and durability in steel production, Eurotray offers sustainable and long-lasting solutions with ZM coatings. By using less raw material, reducing energy consumption, and providing extended protection, this innovative coating technology represents a new era in eco-friendly steel manufacturing.
Eurotray is certified under ISO 14713, ensuring compliance with international standards for corrosion protection and durability in steel coatings.
With ZM coatings, steel surfaces become stronger, maintenance requirements decrease, and environmental impact is minimized. Eurotray delivers long-term solutions to the industrial, construction, and energy sectors, working towards a more sustainable future for steel production.
Eurotray’s ZM-coated steel products combine innovation and reliability to meet the high demands of modern construction. From skyscrapers to industrial facilities, sustainable infrastructure to solar energy systems, these products are an essential component of contemporary construction due to their cost-effectiveness, eco-friendly nature, and exceptional performance.